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Home arrow Corporate Blog arrow All about VCI (volatile corrosion inhibitors)
All about VCI (volatile corrosion inhibitors) PDF Print E-mail
Thursday, 11 January 2007

VCI stands for Volatile Corrosion Inhibitors, also sometimes called VPI or Vapor Phase Inhibitors. VCIs are a group of assorted products which protect metal surfaces from attack by corrosive agents: moistures, salty air, airborne acids and contaminants. Down load our brochure here

What is VCI?

VCI is an acronym for Volatile Corrosion Inhibitor. VCI chemicals are a class of corrosion inhibiting compounds which have sufficient vapor pressure to release molecules from the compound into the air. PPC VCI products are packaging products which contain the VCI chemicals directly in the packaging. Our packaging products include papers, films, foams, chemicals, nettings, chipboards and many other packaging components, which safely prevent corrosion on protected metals without the need for messy grease, oils, protective coatings or other ineffective methods.

How does VCI work?

Corrosion begins when an electrolyte (water, oxygen, humidity) is present on the surface of a metal. When this happens, electrons then flow from high-energy areas of the metal to low-energy areas on a loop, though the electrolyte. The corrosion process results in the formation of oxidation on the metal surface. Volatile Corrosion Inhibitors retard this reaction by passivating the surface and inhibiting or depressing the electro-chemical mechanism that triggers oxidation, i.e., the current flow from anode to cathode. Electrical current attempts to flow from the anode though the electrolyte into the cathode but cannot because of the VCI’s presence. VCI molecules attach themselves to a metal surface to form an invisible, thin film, possibly only a few molecules or even one molecule thick, to protect metal from attack. PPC VCI products can work for several years to prevent corrosion from occurring on the metal surface.

How long does VCI protect a product?

When using our VCI products properly, protection will last for years. Charbhuja offers a range of VCI products to protect a variety of metal for specific packaging requirements.

What causes corrosion?

Corrosion is the natural mechanism by which metal returns to its original state of ore. Corrosion of metal is an electro-chemical process, the flow of electrons from high-energy areas of metal to low-energy areas though a solution on the surface of the metal, capable of supporting corrosion. Corrosion will not take place without a conducting solution. The solution is called an electrolyte, caused by water, rain, moisture or humidity. As little as 65% relative humidity will form an electrolyte, which can cause corrosion.

Which is a better rust inhibitor, VCI Paper or VCI Poly?

From strictly a corrosion inhibitor standpoint, paper has been a better inhibitor of rust due to the way that the VCI is impregnated into the paper and is released into the air and onto the product. VCI Papers have been in existence for over 50 years, first adopted by the United States Military. VCI, because of paper characteristics, is able to protect a part quicker coming off paper than it is off of polyethylene. This is not to say that VCI Poly is not an excellent product or that it does not have its place. However, from a pure rust inhibitor issue, paper has proven, over the long haul, to be slightly more effective.

What advantages/disadvantages does VCI Poly have over traditional VCI methods?

VCI Poly has several advantages as a corrosion inhibiting packaging medium. The three main advantages are: 1. Provides moisture barrier in addition to a corrosion inhibitor, 2. Offers ease of usage by simply placing a product into a treated VCI Poly bag, 3. Often a customer is already using a poly bag for moisture, dust and containment reasons and a VCI Poly bag can give them these same benefits with the addition of corrosion-inhibiting protection. Disadvantage of VCI Poly is that from a purely corrosion inhibiting standpoint, paper has a slight edge in overall protection. However, this is slight and usually the advantages will weigh more favorably over the disadvantage.

How does VCI compare to desiccants in preventing corrosion?

VCI products and desiccants work in a completely different way. VCI prevents corrosion by an electro-chemical process that forms a thin molecular layer of protection on a metal surface. This layer of protection is microscopic and does not alter the metal in any way, nor require removal of the VCI after being removed from the package. A desiccant is simply a moisture absorber. With the absence of moisture, corrosion cannot form.

How does corrugated affect corrosion?

Corrugated is generally acidic by nature and acts as a sponge absorbing moisture due to its characteristics. Corrugated absorbs water/moisture even within a normal distribution environment. When metal or metal parts are placed directly on or near corrugated moisture and/or acidity transfer occurs, which will directly cause corrosion on a metal surface. It is important to place PPC VCI Packaging between metals and acidic and hygroscopic materials such as corrugated and wood to prevent corrosion at contact points. These materials include boxes, trays, sheets and pallets.

Is airtight packaging required?

Airtight packaging is not required for a VCI product to work; however, the VCI vapors must be enclosed in some fashion. For example, parts that are placed onto an interleaving sheet can be protected with VCI Paper interleaved between the parts. Parts should be completely wrapped or enclosed and airtight packaging would be most effective for best results and the longest protection time.

What are ferrous and non-ferrous metals?

Ferrous metals are all metals that contain iron. Steel would be an example of a ferrous metal. Metals that contain other elements such as zinc, magnesium, copper, etc., are classified as non-ferrous.

Why is it important for workers to wear gloves when handling metal parts?

It is extremely important that all workers wear gloves not only to protect their hands, but also to eliminate acidity and moisture from transferring onto the part. This is a very real and legitimate problem in many manufacturing facilities. A person’s hands have moisture and acidity that is directly transferred onto metal. This transfer of moisture and acidity will lead to corrosion at some point. In conditions of more severe temperature and/or humidity, the problem arises more quickly. In situations where a metal part is more susceptible to rust due to machined surfaces, metal composition or the like, the problem is exponentially greater.
Last Updated ( Thursday, 03 May 2007 )
 
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